All About Service Bulletins: Bendix & Aeroproducts, Plus Carburetor and Magneto Manuals
In the new batch of manuals this week comes an incredibly helpful group of materials. Service bulletins are a great resources for many projects, and that's just a portion of the 76 documents that were added to the AirCorps Library website this week!
Component Manuals
People can be confused by the term "components" and I often find myself explaining what it means. Components as categorized by the the military tech order system during WWII, cover a broad scope of topics. Components range from propellers, fuel pumps, electrical switches, and wheels, to fire extinguishers and oxygen regulators. While the list of newly added component manuals below relates almost exclusively to items found within an aircraft fuel system, the components umbrella as a whole covers many more topics.
Illustrated Parts Breakdown for Stromberg Injection Carburetor Model PD-9F1 - Form No. 15-71, 1-Oct-1956
Illustrated Parts Breakdown for Stromberg Injection Carburetor Model PD-9F1 - Form No. 15-71, 1-June-1954
Illustrated Parts Breakdown for Stromberg Injection Carburetor Model PD-9F1 - Form No. 15-71, 15-Dec-1957
Overhaul Instructions for Injection Carburetors Model PD-9F1, Used on R-1300 Engines - Form 15-86A
Installation, Maintenance, and Operation Instructions for S-200 Series High Tension Aircraft Magnetos and Associated Components- Form No. L-526-2
Overhaul Instructions for S-200 Series Aircraft Magnetos - Form No. L-527-2
Service Parts List for S-200 Series High Tension Aircraft Magnetos - Form No. L-528-5
Service Parts List for Starting Vibrator Assemblies S-200, S-400, S-500, S-600, and S-700 Magnetos - Form No. L-538-4
Overhaul Instructions for S-700 Series Magneto and Harness Assemblies - Form No. L-565-1
Service Parts List for S-700 Magneto and Harness Assembly - Form No. L-591-2
Service Parts List for S-1200 Series Magnetos - Form No. L-608-2
Overhaul Instructions with Parts List for S-20 and S-200 Magneto Harness Assemblies - Form No. L-617-1
Overhaul Instructions for Starting Vibrator Assemblies - Form L-643-2
Overhaul Instructions for S-1200 Series High Tension Aircraft Magnetos - Form No. L-645
Overhaul, D-2000, D-2200, Magneto Ignition System - Form No. L-945
Field Maintenance Instructions for AC Generator 904J026-4 and -5 - T.O. No. 8A6-4-5-2
Illustrated Parts Breakdown for AC Generator 904J026-4 and -5 - T.O. No. 8A6-4-5-4
Propeller Manuals
Not to be confused with the propeller service bulletins in the next section, the manuals here deal with the service and overhaul of propellers, in addition to parts catalogs.
Overhaul Instructions for Hydraulic Propeller Models A422-E1 and A422-E2 - 1-July-1955
Modification of Minimum Pressure Valve for Aeroproducts Propeller Model A422-E1 and A-422-E2 - T.O. No. 3H3-2-210A
Overhaul Instructions for Hydraulic Propeller Model A-422-E2 - T.O. No. 3H3-3-3
Overhaul Instructions for Hydraulic Propeller Model A422-E2 - T.O. No. 3H3-3-3, 25-Feb-1975
Illustrated Parts Breakdown for Hydraulic Propeller Model A422-E2 - T.O. No. 3H3-3-4
Improved Adapter Stop Assembly on Aeroproducts Propeller A422-E1 and A422-E2 - T.O. No. 3H3-3-504
Modification of Regulator Assembly for Aeroproducts Propeller Model A422-E1 to A422-E2 - No. 3H3-3-505A
Modification of Pressure Control Valve for Aeroproducts Propeller Model A422-E1 and A-422-E2 - T.O. No. 3H3-3-506A
Inspection and Rework of Hub and Blades for A422 Series Propellers - T.O. No. 3H3-3-512
Aeroproducts Service Bulletins
Many manufacturers published a series of service bulletins for their products. Service bulletins cover highly specific topics and are normally just a few pages long. Often, the information contained within service bulletins is hard (if not impossible) to find in other manuals - one of the many reasons whey they are so helpful!
Check Valve Test Specification for Model A322F-A1 Propeller - No. 322-14, 7-May-1956
Check Valve Test Specification for Model A322F-A1 Propeller - No. 322-14, 26-April-1956
Pressure Control Valve Test Specifications for Model A322F-A-1 Propellers - No. 322-15
Governor Assembly Modification of Model A322F-A1 Propeller - No. 322-10
Governor Test Specifications for Model A322F-A1 Propellers - No. 322-16
Minimum Pressure Valve Test Specifications for Model A322F-A1 Propeller - No. 322-17
Feathering Valve Test Specifications for Model A322F-A1 Propellers - No. 322-18
Regulator Cover Rework Limits for Model A322F-A1 Propeller - No. 322-19
End Clearance Regulator Cover Bearing for Model A422-E1 and -E2 Propeller - No. 422-11
Pressure Control Valve Test Specifications for Model A422-E1 and -E2 Propellers - No. 422-12
Governor Test Specifications for Model A422-E1 and -E2 Propellers - No. 422-13
Inspection of Hubs for Model A422-E1 and -E2 Propellers - No. 422-15
Inspection of Hubs for Internal Corrosion for Model A422-E1 and -E2 Propellers - No. 422-16
Pump Test Specifications for Model A322F-A1, A422-E1 and A422-E2 Propellers - No. Gen-23
Pressure Relief Valve Assembly for Model A322F-A1, A422-E1 and A422-E2 Propellers - No. Gen-24
Centrifugal Breather Valve Test Specifications for Model A322F-A1, A422-E1 and A422-E2 Propellers - No. Gen-25
Bendix Service Bulletins
Bendix seemed to have it's hands in almost everything during WWII - I think you would be hard pressed to find a warbird that did not have more than one Bendix component somewhere on the aircraft. Bendix was the parent company for other familiar names like Eclipse, Eclipse-Pioneer, and Stromberg (Bendix-Stromberg).
Carburetor, Bendix Stromberg, Torque Valves for Regulator Attaching Stud Nuts, Reduction of - No. 163
Carburetor, Bendix Stromberg, All PD, PT, and PR Series, Diaphragm Retaining Plate, Replacement of - No. 331
Carburetor, Bendix Stromberg, Model PD-9F1 and PD-9G1 Flexible Fuel Transfer Line, Incorporation of - No. 352
Flow Bench Stromberg Injection Carburetor Modification - No. 682
Inspection of Diaphragms in Storage Prior to Use - No. 697
Hamilton Standard Service Bulletins
This really is the week of service bulletins! As I mentioned in my post on February 8th, We have a large number of Hamilton Standard service bulletins that we are adding in batches each week. Like many other companies, Hamilton Standard published a staggering number of these bulletins that exhaustively cover minute details of individual models. Look for MANY more in the coming weeks!
Modification of Low Pitch Stop Lever Assemblies, Ref 645 - No. 151
Aerodynamically Balanced Steel Blades, Ref 647 - No. 152
New Synchronizer Differential Motor, Ref 652 - No. 153
Code Marking of Stop Levers - No. 153 - 27-Aug-1956
Steel Blade Propeller Torques, Ref 654 - No. 154
Flickering of RPM Limit Lights, Ref 657 - No. 155
Internal Leakage Check for Reversing Hydromatic Propellers, Ref 661 - No. 156
Functional Test for Solenoid Valve, Ref 666 - No. 157
New Solenoid Valve for Double Acting Governors, Ref 670 - No. 158
One-Piece Blade Heaters and Connectors, Ref 673 - No. 159
Modification for Low Pitch Stop Lever Assembly, Ref 678 - No. 160
Warning Decals on De-Icer Assemblies, Ref 685 - No. 161
New Internal Contactor Connector, Ref 694 - No. 162
New Stop Lever End Cap, Ref 697 - No. 163
Cold Weather Reversing Operation, Ref 701 - No. 164
Synchronizer Wiring Change, Ref 703 - No. 165
Modification of Magnesium 43D and 23260 Electric De-Icing Assemblies, Ref 707 - No. 166
Segmental Gear Rework, Ref 708 - No. 167
Electric De-Icer Brushes, Ref 715 - No. 168
Modification of Insulator Sleeve and Spacer, Ref 721 - No. 169
22D Model Propellers-Inverted Cams, Ref 726 - No. 170
Blade Support Rings, Ref 727 - No. 171
Preload Wrench and Segmental Gear Rework, Ref 730 - No. 172
Differential Motor Wiring Change, Ref 736 - No. 173
Stepmotor Electric Head, Ref 742 - No. 174